Operation & Working

The operator will accumulate the RW Rolls on the new conveyor and once ready with required quantity will transfer it to AGV. Since AGV also has an onboard conveyor, it will receive the Rolls easily. On receipt of rolls, it will automatically start its journey of delivering further

On reaching the destination, it will sense the empty rack and immediate transfer the material to it automatically, without human interference. Once empty, it will automatically travel back to its original location making it ready for its next trip.

Currently demonstrated is liner, but can run thorough curved directions and can handle weight up to 1500Kgs

2 Year ROI considering current expenditure using Diesel Operated Fork Lift with Human Interference

• 3 Shifts of 8 Hours
• Rs.1,50,000 monthly costs including Diesel & Operators
• Additional costs of monitoring tasks – Supervisor
• Additional costs of maintenance & downtime

Automated Guided Vehicle

Rail Guided Vehicles are time tested & is the most common used type of AGV for industrial requirements considering its operational capabilities & low maintenance features.

The AGV is rail guided and has an onboard conveyor on the top inside the Rack which is mounted on chassis. On a single GO, it can automatically transport the rack to desired location on the concealed rail laid on the surface of floor. It can be operated both with remote & manually.

Features

• Fully automated operation
• Fully logic controlled with remote
• Removable batteries
• Fast & easy operations
• Easy access to user control
• Optional arrangement for manual operation
• Clear floor space
• Simple installation
• Reliable performance
• Simple expansion & integration of features

Includes

• Vehicle with built-in conveyor
• Logic Control Panel & Remote
• Rail & related materials
• Extra Battery Set with Charging Station
• Additional Conveyor
• Installation & Commissioning

Operation & Working

On arrival of truck, the back flap is opened and material is dropped on the TUC which as of now is in its collapsed state. Once dropped, the conveyor starts its operations and transfers the material on the adjacent conveyor taking the material to the desired location.

Post this operation, the scissor lift mechanism built in TUC lifts the conveyor to the desired level, the adjustable hopper adjusts to required size & the chassis of conveyor starts to travel inside truck in a vibrating mode. The material starts to accumulate inside the hopper. The conveying operation starts and draws the material from the hopper and drops on the adjacent conveyor outside, further taking it to the desired level.

2 to 2.5 Years depending on frequency of unloading trucks.

ROI considering current expenditure and difficulties using traditional unloading methods

• 3 to 4 Trucks a day
• Rs.1,00,000 monthly costs (Labour, Machine)
• % Loss of Raw Materials
• Additional costs of monitoring tasks – Supervisor
• Additional costs on re-conveying materials to utility.

Telescopic Unloading Conveyors

A set of belt conveyors that is fixed with a horizontal sliding system that is telescopic in its function. The advantage of sliding is mainly to control length while sending it inside the truck/containers and give access to unloading difficult and time consuming material.

This TUC is specifically designed for downloading big size solid materials in rock forms to storage areas or utility reducing the transit damage of materials and saving time. It decreases damage of rocks, saves time by 50% thereby reducing damages and saving costs

It also has the reverse use of loading materials using the same principle, hence multi-tasking with other divisions. It can be operated both with remote & manually.

Features

• Double telescopic movement
• Strong & Sturdy Chassis
• Wheels for mobility
• Spring locked hook for comfortable dragging
• Both AC & DC operated
• Fully automated operation
• Fully logic controlled with remote & manually
• Fast & easy operations
• Easy access to user control
• Arm with Stick, Bucket & Linkage can be added
• Simple operation
• Reliable performance
• Simple expansion & integration of features

Includes

• 3 Set of Conveyors
• Scissor Lift
• Logic Control Panel & Remote
• Belt Conveyor
• Installation & Commissioning